Why Flexible Feeding Matters: Unlocking Efficiency in Modern Automation
In today’s fast-paced manufacturing environment, adaptability is everything. As product designs evolve and production demands shift, manufacturers need automation systems that can keep up. That’s where flexible parts feeding comes in—a game-changing approach that’s transforming how components are delivered to assembly lines. Tessy Automation, in collaboration with ARS Automation’s FlexiBowl®, is proud to be at the forefront of this innovation.
The Evolution of Parts Feeding
Traditional parts feeding systems, such as vibratory bowl feeders, have long been the standard in automated production. While effective for high-volume, single-part applications, they struggle with variability. Changeovers between different parts can be time-consuming, and the systems often require custom tooling that adds cost and complexity.
As manufacturers move toward high-mix, low-volume production models, the limitations of traditional feeders become more apparent. The need for a more agile, efficient solution has never been greater.
What Is Flexible Feeding?
Flexible feeding is a modern approach that decouples part orientation and delivery from rigid mechanical systems. Instead of relying on custom tooling, flexible feeders use a combination of mechanical motion, vision systems, and robotics to identify, orient, and deliver parts.
One standout solution is the FlexiBowl® by ARS Automation. Unlike traditional bowl feeders, FlexiBowl® uses a rotating disk to gently distribute parts, which are then identified by a vision system and picked by a robot. This setup allows for seamless handling of a wide variety of parts—regardless of shape, size, or material—with minimal changeover time. Tessy Automation’s Solution Center has seen incredible success with the FlexiBowl® 500 (FB500); here are some of the benefits we’ve experienced.
Key Benefits of Flexible Feeding
- Reduced Downtime
With flexible feeding, switching between different parts is fast and easy. There’s no need for extensive retooling, which means less downtime and more productivity. - Increased Throughput
By integrating vision-guided robotics, flexible feeders like FlexiBowl® can operate continuously with minimal human intervention. This leads to faster cycle times and higher overall throughput. - Versatility
Whether you’re handling delicate medical components or irregularly shaped electronics, flexible feeders can accommodate a wide range of part geometries and materials. - Cost Efficiency
Over time, the reduced need for custom tooling and maintenance translates into significant cost savings. Flexible systems also reduce the need for manual labor, further improving ROI. - Scalability
Flexible feeding systems are easily integrated into existing automation lines and can scale with your production needs. Whether you’re launching a new product or expanding capacity, the system grows with you.
Real-World Applications and Success Stories
Industries such as medical device manufacturing, automotive, and consumer electronics are already reaping the benefits of flexible feeding. For example, with FlexiBowl®, changeover can take as little as one minute—significantly faster than other solutions currently available on the market.
Why It Matters Now More Than Ever
The manufacturing world is shifting toward mass customization, shorter product life cycles, and increased automation. At the same time, labor shortages and global supply chain challenges are pushing companies to do more with less. Flexible feeding isn’t just a nice-to-have—it’s a strategic investment in resilience and agility.
“We’re entering an era where automation must adapt as fast as the market does—and flexible feeding is a key enabler of that agility,” says Chris Round, North American VP of Sales at ARS Automation. “Our collaboration with Tessy Automation shows what’s possible when integrators embrace smarter, more versatile technology. They’re not just building machines—they’re Automation Architects.”
Conclusion: Ready to Make the Shift?
Flexible feeding is more than a trend—it’s a smarter way to automate. With Tessy Automation’s integration expertise and ARS Automation’s FlexiBowl® technology, manufacturers can unlock new levels of efficiency, flexibility, and performance.
Interested in seeing how flexible feeding can transform your production line?
Contact Tessy Automation today to schedule a consultation or demo.